These tolerances apply as a general rule of thumb. Closer tolerances can be obtained depending on part design or the use of special procedures or secondary operations.
Tolerances for axial straightness: ±.005"/inch as cast.
As-cast tolerances of angles depend on their location in casting. They range from ± 1/2° for well supported positions to ± 2° where inherent distortion could be expected. Inclusion of gussets and ribs often minimizes distortion and many sections can be mechanically straightened.
Blind holes can be cast if length does not exceed the diameter. In nonferrous materials, blind holes under 2" may be cast if length does not exceed twice the diameter.
0.127 mm per 25 mm from any single reference point.
Average Ra value generally ranges between 60 - 125 RMS
Metal | Average RMS Value |
Aluminium | 60-100 |
Copper Alloys | 60-100 |
Cobalt Chrome | 80-100 |
300 Series Stainless | 90-125 |
Carbon Steel | 90-125 |
400 Series Stainless | 100-125 |
Tubular section out of-roundness may be altered mechanically according to wall thickness and ductility. Tolerances are as follows:
Diameter | Tolerances |
Up to 1" | 0.006" TIR |
1" to 11⁄2" | 0.008" TIR |
11⁄2" to 2" | 0.010" TIR |
2" to 3" | 0.015" TIR |
METRIC |
|
Up to 25 mm |
± 0.127 mm |
Up to 50 mm |
± 0.254 mm |
Up to 75 mm |
± 0.381 mm |
Up to 100 mm |
± 0.508 mm |
Up to 125 mm |
± 0.635 mm |
Up to 150 mm |
± 0.762 mm |
Flatness refers to single plane surface and is usually a function of volumetric shrinkage.
METRIC |
|||
Range of nominal dimension (mm) |
For Straightness / Flatness (mm) |
||
Over |
Upto |
As cast TIR |
Machined TIR |
0 |
10 |
0.12 |
0.08 |
20 |
25 |
0.15 |
0.10 |
25 |
50 |
0.20 |
0.15 |
50 |
75 |
0.30 |
0.20 |
75 |
100 |
0.40 |
0.25 |
100 |
150 |
0.55 |
0.35 |
150 |
200 |
0.70 |
0.50 |
200 |
300 |
0.95 |
0.70 |
METRIC |
|||
Range of nominal dimension (mm) |
For Roundness / Concentricity (mm) |
||
Over |
Upto |
As cast TIR |
Machined TIR |
0 |
10 |
0.12 |
0.08 |
20 |
25 |
0.15 |
0.10 |
25 |
50 |
0.25 |
0.15 |
50 |
75 |
0.40 |
0.25 |
75 |
100 |
0.50 |
0.35 |
100 |
150 |
0.70 |
0.45 |
150 |
200 |
0.85 |
0.55 |
200 |
300 |
1.00 |
0.70 |